Flux Engineering is NEECA certified Energy Auditing firm as well as proud to have ISO 50001 Certified Energy Management Capabilities. Flux Engineering has conducted Energy Audits of more than 200 Manufacturing units.

1. Verification of Meter Reading
2. Electricity Bill/Genset Fuel Analysis from historical data
3. Verification of Documents

4. Transformers physical inspection and testing report analysis
5. Main Distribution Panel
6. Generators
7. Harmonics Analysis

8. Load Analysis of Transformers
9. Over/Under loading
10. Load Unbalances & Current Leakages
11. Harmonics Analysis

12. Analysis of Generators
13. Fuel Efficiency from historical data
14. Frequency Test

15. Evaluation of Synchronization System
16. Synchronization Controls and Configurations
17. Energy Saving opportunities

18. Power Distribution Analysis
19. Power Factor Control
20. Load Distribution
21. Unbalanced Loads
22. Neutral Load
23. Harmonics Analysis

24. Power Consumption
25. MCC, Drives, Controls
26. Operator Procedure
27. Load Analysis
28. Energy Saving Opportunities

29. Water Turbines & Pumps for Water Supply
30. Controls
31. Review of system for Water Flow & Pressure Analysis
32. Load Analysis

33. Air analysis
34. Valves & Dampers Analysis
35. Provisions for AC drives to control flow through valves & dampers
36. Energy Saving Opportunities

38. System Architecture
39. Operator interfaces with reference to Energy & Production Cost
40. Online monitoring, analysis & control systems
41. Production cost measurements analysis

42. Measurement of light Intensity at all offices and electrical/equipment rooms
43. Energy Efficient lights
44. Light controls

45. Electrical Maintenance Program & Schedule
46. Addition for Energy Saving points
47. Possible Control Loops, Configurations and Speed Controls for Energy Saving
48. Review of Work practices
49. Reactive, Breakdown, Preventive and Predictive Maintenance

50. Existing Energy Management System (Manual or Digital)
51. Recommended Energy Management System
52. Setting Energy Saving Targets
53. KPIs of production, electrical and maintenance departments with respect to energy cost

54. Electrical Operations and Safety Signage
55. Hazardous Area Classification & Signage
56. Tagging & Labeling of Electrical System
57. Safety SOPs
58. Risk Factors analysis on visual & physical inspection
59. Trainings review of the personnel working at work place for safety aspects, safe behavior and effective use of equipment’s to avoid any incident/accident.
60. Electrical Safety findings, suggested actions & recommendations
61. Personal & Equipment safety
62. Comply with statutory regulations and standards for controlling the risks.
63. Review of previous accidents and incidents

64. Best Practices for Energy Saving & Management

65. Action Plan in consultation with clients Technical Team

1. Compressed Air System Evaluation
2. Compressor Room layout and design evaluation
3. On-load/Off-load control
4. Compressors’ control and cascaded control evaluation
5. Air Reservoir Tanks evaluation
6. Filters, Valves, Pressure Transmitters evaluation
7. Power Consumption
8. Pressure control of Air
9. Physical inspection
10. Header layouts evaluation
11. Energy Saving Opportunities in Compressed Air System
12. HVAC measurements (Ambient)
13. HVAC measurements (Production)

14. Cooling Towers
15. Floating point controls

16. Chillers Controls
17. Ambient controls
18. Temp., Humidity
19. Action Plan

1. Production Machines and their operations
2. Review of historical Utilities Cost in Production
3. Energy Saving opportunities

4. Analysis of Process Control
5. Review of historical Utilities Cost in Production
6. Controls of Motors, Fans, Pumps, Blowers, Conveyers etc
7. Energy Saving opportunities

8. Analysis of Utilities Cost in Production
9. Energy Saving Opportunities in Production Areas
10. Assessment of EnPIs of Production staff
11. Power Measurement at Machines Analysis
12. Energy Saving Opportunities

1. Training on Energy Management
2. Certificates of training for ownership, motivation and official responsibility

3. A cross-functional team will be formed to implement action pan and continuously set and achieve Energy Saving Targets.

4. One Month full support for implementation of Action Plan on Energy Saving Opportunities

1. KPIs of departments & personals with regards to production cost and energy saving
2. Performance evaluation techniques
3. Tools and equipments evaluation
4. Personnels trainings evaluation
5. Contribution of departments in energy saving and production cost saving
6. Incentives etc

7. KPIs with regards to energy saving
8. Energy policy
9. Review and implementation timeline for Energy Audit Action Plan
10. Vision and support needed by higher management

1. “Energy Management” Training to your Technical & Production Team
2. “Maintenance Management” training to your staff
3. Session for implementation of Energy Audit Action Plan

• Fuel ultimate and proximate analysis data collection
• Monitoring of fuel to air ratio
• Monitoring of flue gas temperature
• Water quality analysis
• Calculation of loses
• Calculation of efficiency

• Load flow analysis
• Short circuit analysis
• Transient stability analysis
• Motor-starting analysis
• PF improvement analysis
• Relays coordination analysis
• Harmonics analysis
• Arc flash study
• etc

1. Standard Illumination.
2. Standing, suspended lamp lights.
3. PLCE/LED/SMD & HPIT Lights Layout.

1. Indirect Lighting.
2. Landscape Illumination.
3. External Illumination (Single/Double Arm, Architecture Poles, Bollard, Green Area Illumination).

1. Raw power layout.
2. UPS power layout.
3. Stabilized power management plan.

1. Cable Tray Arrangements layout.
2. Cable Ladder layout.

1. Cable Sizing.
2. Conduit Run Plans.

1. Dome/Fixed Cameras Plan.
2. PTZ / Spy Cameras Plan.
3. CNC control & uploading.

1. Public addressing / Voice Evacuee System.
2. Music (Stereo) System Planning.

1. Smoke/Heat/Gas Detection System.

1. Burglar Alarming.
2. Bio-Metric Registration System.
3. Passive Infra-Red Switching.

1. Electrical LT Distribution & Panel Boards Sizing.
2. Synchronizing Switchgear Sizing.
3. Bus Coupler Sizing.

1. Lightening steamer / Copper Meshing Layout.
2. Copper Cage Layout at Top Floor.
3. Lightning Arrestor Layout.

1. Emergency Lighting System.
2. Egress -Escape/Exit Control Lighting Plans.

1. Automatic Standby System.
2. Synchronizing Plans (if necessary).

1. To plan appropriate earthing demarcation and arrangement as per international codes and practices.
2. Provide Single Line Diagrams of electrical distribution system.
3. Energy Management by using Occupancy Sensors, Circuit Distributor (If necessary) & Dual Source Metering